- TERRA- EXTRACTOR X 400
- KUBOTA Power Pack
- Cable drum
- Manhole-to-manhole
- PIPe System
- Technical Data
The TERRA-EXTRACTOR X 400 is a cable burster (wire burster) which replaces old pipes from 1 1/2“ (ID 40 mm) up to 10“ (ID 250 mm). Lengths up to 150 m are possible. Old pipe from cast iron, steel, clayware or PE/PVC can be replaced. New HDPE pipes with outer diameters of 63 – 250 mm are pulled in. The TERRA-EXTRACTOR X 400 is operated via an electric remote control. No operator has to be in the pit or in the manhole during operation. An integrated electric control box changes the direction of the hydraulic cylinder.
The standard version of the TERRA-EXTRACTOR X 400 requires a working pit, which is only 1.70 m long and 1.00 m wide. In spite of this small working pit, the X 400 pulls the bursting tools and the new pipe into its front box and into the working pit, after the pipe renewal job has been finished. This is fast and efficient.
Compared to pipe renewal systems with rods, so called „rod bursters“, wire bursters have the advantage that the pipe renewal job can be done by one single operator without any interruption for dismantling the rods. Now operator has to be in the working pit during the bursting operation.Another big advantage of a wire burster is the relatively small diameter of the pulling cables. This allows to burst ductile cast iron pipes ID 40 mm and ID 50 mm with pulling forces up to 40 tons.
The TERRA-EXTRACTOR X 400 operates at speeds up to 145 m/h. It is equipped with a pulling force of 400 kN (40 tons) which adapts itself automatically to the real working conditions. The TERRA-EXTRACTOR X 400 is powered by a supersilent Diesel power pack which has been designed exactly for this wire burster. As an option remote pressure control is available.
The TERRA-EXTRACTOR X 400 may be used in pits or “manhole-to-manhole”. If space is very limited, the TERRA-EXTRACTOR X 400 may be equipped with an optional special button frame. Then it can be used in pits which are only 1 m long and 1 m wide.
• with 3 cylinder KUBOTA Diesel engine with 18.1 kW (24.5 HP)• supersilent, the Diesel engine operates at 2’050 r.p.m. only
• low Diesel fuel consumption
• maximum hydraulic pressure: 215 bar/3’100 psi
• maximum hydraulic oil volume: 80 l/min (21 gpm)
• with quick gear (80 ltr/min, 21 gpm) upto a a working pressure of 120 bar (1'700 psi)
• with power gear (45 ltr/min, 12 gpm) at a working pressure over 120 bar (1’700 psi)
• box for documents
• large oil cooler with 6.4 kW cooling power, allows even tropical and desert operation
• service friendly
• environmentally friendly. It is supersilent and it fulfils today’s Emission Limits, in Europe even the future Emission Limit 97/68/EC, stage 3, which becomes valid in the year 2006.
• 12 Volt plug with 5 A (60 W)
• optional: electric remote controlled pressure adjustment
• optional: leakage oil coupling
• For 150 m (500 ft) cable Ø 25 mm (1”)• The cable drum operates automatically with the TERRA-EXTRACTOR X 400
• Pulling force and speed are adjusted automatically
• Operates simultaneously with the TERRA-EXTRACTOR X 400
• Pulling force can be adjusted up to 4.8 kN (0.48 tons/1’000 lbs)
• TERRA-EXTRACTOR and cable drum can be operated independent
• Speed can be adjusted gradually
• 150 m (500 ft) cable can be rolled within 4 minutes
• With cable guide
• With stop against unintended unrolling
• Cable drum can be placed independent from the TERRA-EXTRACTOR
• Recommended drum position:
Pit launch: behind the TERRA-EXTRACTOR X 400
Manhole-to-manhole: in front of the TERRA-EXTRACTOR X 400
• Option 1: radio remote control „on/off“ for TERRA-RXTRACTOR and drum
• Option 2: radio remote control „on/off, pulling force indication, distance indication
If the TERRA-EXTRACTOR X 400 is used „manhole-to-manhole“, a manhole frame is lifted into the main manhole. It is connected to TERRA-EXTRACTOR X 400 which stands on top of the manhole. A bent front plate serves as an optimum support against the wall of the manhole. The manhole frame can be used in manhole diameters from 800 mm on.
Especially for the manhole operation it is a big advantage that no operator has to be in the main manhole during the pipe renewal operation.
PIPe is Terra’s new Pipe-In-Pipe Close-Fit Trenchless system, undertaken from manhole to manhole without requiring the excavation of launch or recovery pits.The system comprises Terra’s ISTT Award winning TERRA-EXTRACTOR cable winch, calibre head, pipe rods, tensioning plate, pipe force measuring system and pipe computer to provide the state of the art pipeline renovation system.
The calibre head opens the old pipe to its original diameter without bursting it, re-instating the circular profile where the old pipe is cracked, ovalised, off-set or damaged, and allows new short sections of PP pipes to be installed.
X 400 (metric) |
X 400 (USA) |
|
| pulling force: | 400 kN (40 tons) at 215 bar |
88'000 lbs (44 US tons) |
| productivity (speed): | --- |
--- |
| - by 10 l/min (oil volume): | --- |
--- |
| - by 20 l/min: | --- |
--- |
| - by 80 l/min: | 90 m/h |
18 ft/min by 80 gpm |
| - by 200 l/min: | 225 m/h |
45 ft/min by 200 gpm |
| Max. hydraulic pressure: | -- |
3'096 psi |
| pulling cable: | Ø 25 mm |
Ø 0.825" / 6.8 lbs/ft |
| L x W x H (incl. distance frame): | 1.66 m x 0.60 m x 1.58 m |
5.45 ft x 2 ft x 5.3 ft |
| weight (without cable): | 590 kg |
1300 lbs |
| weight control station: | --- |
- |
* All data depending on ground conditions. Technical data may change without prior notice.
- TERRA- EXTRACTOR X 100
- HONDA-Aggregat (G-13)
- Video
- Technical Data
• For replacement of house connections ¾" - 2" (ID 19 - 50 mm) from lead or PE/PVC• Lengths up to 25 m. Longer lengths require longer pulling cables.
• Maximum pulling force 100 kN (10 tons)
• HONDA petrol engine with 13 HP (9.5 kW)• electric starter and standard recoil start
• low-ton muffler for noise level reduction.
• collapsible handle
• large diameter pneumatic tires (ø 250 mm/10”) for ease of transport
• hydraulic oil-level sight gauge
• low engine oil-level shut-down
• hour meter
• large capacity hydraulic cooler
• warranty: 2 years according to TERRA’s Warranty Terms
• ideal for the Cable Puller TERRA-EXTRACTOR X 100
X 100 (metric) |
X 100 (USA) |
|
| pulling force: | 100 kN (10 tons) at 175 bar |
22'000 lbs (11 US tons) |
| productivity (speed): | --- |
--- |
| - by 10 l/min (oil volume): | 1 m/min = 60 m/h |
12 ft/min by 10 gpm |
| - by 20 l/min: | 2 m/min = 120 m/h |
24 ft/min by 20 gpm |
| - by 80 l/min: | --- |
--- |
| - by 200 l/min: | --- |
--- |
| Max. hydraulic pressure: | -- |
2'500 psi |
| pulling cable: | Ø 13 mm, dyform |
Ø 0.86" / 0.62 lbs/ft |
| L x W x H (incl. distance frame): | 0.63 m x 0.40 m x 1.53 m |
24.8" x 15.7" x 60" |
| weight (without cable): | 201 kg |
443 lbs |
| weight control station: | 29 kg |
64 lbs |
* All data depending on ground conditions. Technical data may change without prior notice.
TERRA AG für Tiefbautechnik - Hauptstrasse 92 - 6260 Reiden - Schweiz - Tel. +41 62 749 10 10 - Fax +41 62 749 10 11
